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13/11/2012

 

Baking industry, which ingredient and labor costs continue to escalate, bakers are constantly looking for new technology that will lower their overall operating costs to increase their competitiveness in the marketplace. 

 

Vella Baking Company recently installed a Aeroasia cryogenic spiral freezer that increases its production, reduces its use of liquid nitrogen and lowers its maintenance and sanitation costs, while maintaining the highest quality product that its customers insist on.

 

Vella Baking Company is a contract bakery that supplies fresh, frozen baked and par-baked products to bakers who serve the retail and foodservice markets. The company produces a variety of hearth baked rolls and French breads, as well as prespreaded sliced breads, which was the reason for installing a spiral freezer.

 

With decades of successful wholesale baking experience and one of the region's most advanced facilities, Vella Baking Company is no stranger to spiral freezers, having a half dozen at its plant before installing the  spiral freezer. This spiral freezer allows us to freeze more product per hour and utilizes one-third less of our precious floor space, compared with other conventional cryogenic spiral freezers.

 

That’s because of the product’s design which uses proprietary, patent-pending cross-flow technology to substantially reduce freezing time and improve cryogen efficiency, while reducing overall freezer size. It provides twice the heat transfer rate of conventional spiral freezers by covering nearly 100 percent of the belt freezing surface area with a high-velocity gas flow.

 

The spiral freezer is designed with sloped floors and a clean in-place system. Because of its compact size, the unit has half the amount of stainless steel and half the belting of conventional spirals.